湿法纺丝是将溶液法制得的纺丝熔液从喷丝头的细孔中压出呈细流状,然后在凝固液中固化成丝。由于丝条凝固慢,所以湿法纺丝的纺丝速度较低,一般为50~100m/min,而喷丝板的孔数较熔体纺丝多,一般达4000~2000孔。
湿法纺丝的特点是工艺流程复杂,投资大、纺丝速度低,生产成本较高。一般在短纤维生产时,通常,不能用熔体法纺丝的成纤高聚物,才用湿法纺丝和生产短纤维和长丝束。腈纶、维纶、氯纶和粘胶多采用湿法纺丝。
Spinnerets for Wet Spinning
Process of wet spinning is used for polymers that need to be dissolved in a solvent to be spun. The spinneret is submerged in a chemical bath that causes the fiber to precipitate, and then solidify, as it emerges. The process gets its name from this "wet" bath. Acrylic, rayon, aramid, modacrylic, and spandex are produced via this process.[
A variant of wet spinning is dry jet-wet spinning, where the solution is extruded into air and drawn, and then submerged into a liquid bath. This method is used in Lyocell spinning of dissolved cellulose.
喷丝头材质 Spinneret Material
● 钽 Ta
● 不锈钢 Stainless Steel
● 金铂合金 Compound of gold and platinum:
Au 70% Pt 30%; Au 60% Pt40%; Au 50% Pt 50%
● 金铂铑合金 Compound of gold, platinum and Rhodium:
Au 49.5% Pt 49.5% Rh 1%
喷丝头类型 Spinneret Type
Vertical Hat-shape Spinneret
Ring Shape spinneret
Taper-shaped Spinneret
Conical Shape Spinneret
Spherical Spinneret
球形喷丝头结构新颖,喷丝孔分布在具有一定曲率半径的球形面上,喷出的丝束呈放射状,凝固条件好。适用于晴纶、维纶、粘胶、混纺纤维所要求的大面径,多孔数,高速高产的喷丝头。
The Sphere-shaped spinnerets have the advantages of new structure that holes scatter on the sphere surface with certain curvature radius, in order to radiate fibers, which leads to better condensation. It is used for producing PAN, Vinylon, viscose fiber with high speed and productivity.
Tile-shaped Spinneret
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